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automatic pallet stacker

Name: automatic pallet stacker
Brand: ASH INDUSTRIAL SOLUTIONS
Price: 100000.0 INR
Availability: InStock

Price 100000.0 INR/ Piece

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MOQ : 1 Piece

automatic pallet stacker Specification

Control System
Push Button / Electronic Controller

Forklift
No

Features
Low noise, Maintenance-free design

Wheel Type
Polyurethane Wheels

Lifting Speed
80 mm/s

Handle Type
Ergonomic Handle with Control Buttons

Rack Capacity
Up to 1500 kg

Motor Type
AC Motor

Equipment Type
Pallet Stacker

Rotation Type
180 Degree Steering

Condition
New

Lifting Capacity
1000 kg

Max. Lifting Load
1000 kg

Max. Lifting Height
3000 mm

Power Source
Electric

Power Consumption
1.5 kW

Voltage
220V AC

Feature
Power-assisted Lifting and Lowering

Attributes
Heavy Duty, Durable

Battery Type
Lead-acid, Maintenance Free

Net Weight
580 kg

Fork Width
160 mm

Operating Temperature Range
-5C to 40C

Overall Dimensions (LxWxH)
1750 x 800 x 2080 mm

Charging Time
8 Hours

Gradeability (laden/unladen)
5% / 8%

Carriage Width
570 mm

Lifting Method
Hydraulic Powered

Noise Level
<70 dB

Battery Capacity
24V/120Ah

Safety Feature
Automatic Braking System, Horn

Drive Control
Electric Drive with Safety Button

Fork Length
1150 mm

Turning Radius
1450 mm

Operator Type
Walk-Behind

About automatic pallet stacker

n automatic pallet stacker is an industrial machine designed to efficiently stack, de-stack, or manage empty and loaded pallets without human intervention. It streamlines warehouse workflows, optimizes storage space, and reduces manual labor costs using electric, hydraulic, or pneumatic systems, often incorporating PLC controls for precision and safety. [1, 2, 3]

Key Features and Characteristics

Automation: Automatically handles, stacks, and dispenses pallets, often in a "set-and-forget" manner, reducing manual labor and potential workplace injuries.
Design & Structure: Heavy-duty frames, frequently with integrated sensors for precise alignment. They can be standalone units (pallet dispensers) or integrated into production lines.
Operation: Uses electric motors or hydraulic lifting mechanisms to manage stacking, often with PLC systems for fully automated operation.
Capacity: Designed for high-volume environments, often with high-speed, 24/7 operating capabilities.
Safety Features: Includes sensors, emergency stop controls, and safety curtains to prevent injury and damage. [1, 2, 3, 4, 5, 6, 7]

Common Applications

Construction/Brick Plants: Stacking brick or block pallets.
Warehousing & Logistics: Loading/unloading in tight aisles.
Manufacturing: End-of-line packaging and storage. [1, 2, 3, 4]

Benefits

Increased Efficiency: Accelerates handling speed and optimizes logistics.
Cost Savings: Reduces labor costs and minimizes product damage, according to Mix Well and Elten Logistic Systems.
Improved Ergonomics: Prevents injuries from lifting heavy pallets. [1, 2, 3, 4, 5]

Types of Automatic Stackers

Pallet Dispensers/Magazines: Specially for stacking/dispensing empty pallets.
Automated Guided Vehicles (AGV) Stackers: Mobile units that move, lift, and stack.
Stationary Stacker Systems: Fixed units at the end of conveyors. [1, 2, 3, 4, 5]

Efficient Power-Assisted Lifting and Lowering

Utilizing a hydraulic-powered lifting method, the automatic pallet stacker provides seamless stacking and retrieval of pallets. The power-assisted feature ensures minimal physical effort from the operator, facilitating efficient handling of loads up to 1000 kg across varying warehouse layouts. Designed for lifting to heights of 3000 mm, it increases productivity and reduces the risk of manual handling injuries.

Advanced Safety and Control Features

Equipped with an automatic braking system, horn, and ergonomic handle with control buttons, this stacker prioritizes operator safety. The electric drive and push-button control system provide precise maneuvering, while 180-degree steering enables smooth navigation, even in confined spaces. Maintenance-free batteries and low-noise operation make it a reliable addition to any industrial facility.

FAQ's of automatic pallet stacker:

Q: How does the automatic pallet stacker ensure operator safety during use?

A: The stacker incorporates an automatic braking system, a horn, and an ergonomic handle with built-in safety buttons, ensuring immediate control and response during operation. These features are designed to minimize accidents and allow safe handling in busy warehouse environments.

Q: What are the benefits of the maintenance-free lead-acid battery integrated in this pallet stacker?

A: The maintenance-free lead-acid battery provides reliable power with minimal upkeep. It allows for up to 8 hours of operation per charge, offering long shifts without worry about frequent battery maintenance, ultimately reducing downtime and service costs.

Q: When is it ideal to operate this pallet stacker within warehouses or industrial settings?

A: This pallet stacker operates optimally within a temperature range of -5C to 40C, making it suitable for use across various indoor environments, including cold storage and standard warehouses. It is designed for continuous daily use, especially in facilities requiring quiet and efficient material handling solutions.

Q: Where can this automatic pallet stacker be used most effectively?

A: Thanks to its compact size, 180-degree steering, and confined turning radius of 1450 mm, the stacker is best utilized in tight aisle spaces, distribution centers, manufacturing plants, and storage warehouses across India. Its heavy-duty design also supports intensive industrial operations.

Q: What is the process for charging the pallet stacker's battery, and how long does it take?

A: The stacker features a 24V/120Ah maintenance-free lead-acid battery which requires 8 hours for a full charge. Simply connect the battery to a standard 220V AC power source to charge-no special tools or procedures are needed, making the process simple and user-friendly.

Q: How does the electric drive system contribute to the stacker's performance?

A: The electric drive system, powered by an AC motor, delivers efficient and responsive movement while keeping operational noise under 70 dB. This ensures smooth transport of loads and quiet operation, enhancing productivity and worker comfort in noise-sensitive environments.

Q: What are the key usage advantages of this pallet stacker over conventional manual alternatives?

A: The automatic pallet stacker provides power-assisted lifting and lowering, increased load handling capacity, enhanced safety features, and reduced physical strain for operators. Its electronic control system and maintenance-free build ensure lasting durability and lower long-term operational costs.

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